Masters for replication
Leveraging on its diamond-turning and micro-milling capabilities, Kaleido Technology offers masters for a range of replication technologies including injection molding and hot-embossing.
In
particular, the micro-milling technology is an extremely attractive
solution for manufacturing of masters for
wafer-scale replication technologies and sub-sequent
wafer-scale integration.
Kaleido Technology offers master manufacturing in the following materials: electroless nickel, brass, Copper Nickel 7030, Copper Nickel 9010, Naval brass
Thanks to proprietary compensation algorithms Kaleido Technology is able to offer micro-milled lens arrays and micro-structures with the following specifications:
| Features | |
|
Wafer dimension, diameter |
< 300 mm |
|
Lens radius of curvature |
0.15 mm < r < infinity |
|
Lens profile |
Spheric, aspheric, free-form (e.g. biconic) |
| Tolerances | |
|
Lens form |
< 0.2 µm (PV) |
|
Surface finish |
< 5 nm (RMS) |
|
Pitch error (lens-position accuracy) |
< 3 µm (absolute across 200 mm) |